Interconnect structure for E/O engines having impedance compensation at the integrated circuits&#39; front end

ABSTRACT

The present invention relates to an interconnect structure for coupling at least one electronic unit for outputting and/or receiving electric signals, and at least one optical unit for converting said electric signals into optical signals and/or vice versa, to a further electronic component. The interconnect structure comprises an electrically insulating substrate ( 102 ) and a plurality of signal lead pairs ( 104, 120 ) to be coupled between said electronic unit ( 108, 116 ) and a front end contact region ( 106 ) for electrically contacting said interconnect structure by said further electronic component. A ground plane layer ( 118 ) is electrically insulated from said pairs of signal leads ( 104, 120 ), wherein each pair of signal leads ( 104, 120 ) has a circuit connecting region ( 122 ) for electrically contacting respective terminals of said at least one electronic unit ( 108, 116 ), and wherein in a region adjacent to said terminals of said at least one electronic unit ( 108, 116 ) said ground plane layer ( 118 ) has a plurality of clearances ( 126 ) that are each allocated to one pair of signal leads ( 104, 120 ) and separated from a respective neighboring clearance.

FIELD OF THE INVENTION

The present invention relates to an interconnect structure for coupling at least one electronic unit for outputting and/or receiving electric signals, and at least one optical unit for converting said electric signals into optical signals and/or vice versa, to a further electronic component. The present invention also relates to an optoelectronic module comprising such an interconnect structure and an active optical cable assembly comprising at least one such optoelectronic module.

BACKGROUND AND SUMMARY OF THE INVENTION

In order to support the communication requirements of high-speed data transmission applications of e.g. 25, 40 or 100 Gbps, optical links are used when links via an electrical wire have a too low bandwidth. When using such an optical link for transmitting a signal from a first electronic component to a second electronic component, the electrical signal to be transmitted is first converted into an optical signal, then the optical signal is coupled into an optical fiber via an optical transmitter and transmitted to the second electronic component via the optical fiber. At the second electronic component, the optical signal is received by means of an optical receiver and converted back into an electrical signal. This converted electrical signal is further processed in the second electronic component.

Optoelectronic components that perform the transduction between the optical and electrical signals are often referred to as transceivers, E/O engines or EOE engines.

As shown in FIG. 1, such a transceiver 100 which is used for converting an electric signal into an optical signal and vice versa, includes an electrically insulating substrate 102, for instance a printed circuit board (PCB) or a flexible printed circuit (FPC). The transceiver 100 further comprises a plurality of signal input lines 104 which are arranged as differential signal pairs and end in a front end contact region for electrically contacting further electronic components, for instance via another printed circuit board.

The other peripheral end of the signal input lines being opposed to the front end contact region 106 is connected to an electronic transmission unit 108 in a circuit connecting region 110. The electronic transmission unit 108 comprises driver circuitry for driving optical senders, for instance an array of vertical cavity surface emitting lasers (VCSEL) 112. The optical signal emitted by the laser diode array 112 is internally coupled to an optical conductor, for instance an optical fiber.

Furthermore, the transceiver unit 100 comprises a photo detector array 114, which comprises for instance photodiodes, such as so-called PIN diodes (p-intrinsic-n photodiodes). These PIN diodes are coupled to the optical fiber for receiving an optical signal and converting same into an electrical signal. The output of the PIN diodes 114 is coupled to an amplifier unit 116, which may comprise an array of transimpedance amplifiers (TIA) connected to respective outputs of the array of photodiodes 114.

A plurality of electrical signal output lines 120 are provided for connecting the front end contact region to the output terminals of the amplifier circuit 116. The signal output lines 120 are formed as differential lines analogously to the signal input lines 104.

A ground plane layer 118 is provided within the substrate 102 with a well-defined distance towards the input and output signal lines 104 and 120, respectively.

The laser diodes 112 and the driver circuit 108 as well as the PIN diodes 114 and the belonging amplifier unit 116 are all placed on the substrate 102 in a way that they are surrounded by the ground plane layer 118. As proposed in the international application PCT/EP2013/063694, the ground plane layer 118 is provided with openings 124 in the region of the front end contact region 106 in order to improve the signal quality at the transition point from the E/O engine 100 to e.g. a further printed circuit board (not shown in the figure).

The inventors of the present invention found that for the design shown in FIG. 1, due to parasitic effects of the bond pads and ESD protection devices on the chip, the impedances of the front end of the transmission unit 108 as well as the transimpedance amplifier unit 116 exhibit a capacitive nature. Therefore, significant impedance drops in the area of the circuit connection region 110 of the electronic transmission unit 108 and of the amplifier unit 116 are observed. This impairs the performance of the optoelectronic unit and makes it difficult to meet the return loss specification.

On the other hand, ideally, the interconnection system has to carry signals without distortion. One type of distortion is called crosstalk. Crosstalk occurs when one signal creates an unwanted signal on another signal line. Generally, crosstalk is caused by electromagnetic coupling between signal lines and is therefore a particular problem for high-speed, high-density interconnection systems. Electromagnetic coupling increases when signal lines are closer together or when the signals they carry are of a higher frequency. Both of these conditions are present in a high-speed, high-density interconnection system.

FIG. 2 shows the result of a time-domain reflectometry (TDR) measurement at the circuit connecting region 110 obtained with 20 ps (20 to 80%) pulses without any impedance matching measures. It can be seen from FIG. 2 that a significant pulse is reflected back indicating an undesired disturbance in this region.

Consequently, there exists the need of providing an interconnect structure and a respective optoelectronic module that has an improved signal integrity and a reduced crosstalk, at the same time maintaining a small form factor and a cost-effective construction.

This object is solved by the subject matter of the independent claims. Advantageous developments of the inventive interconnect structure and optical module are the subject matter of the dependent claims.

The invention is based on the finding that the impedance can be increased to an acceptable level in the region of the circuit connecting terminals by introducing clearances into the ground plane layer of the E/O engine substrate. Advantageously, this can be done below the terminals of the electronic transmission unit as well as below the terminals of the amplifier unit. By providing such a ground clearance configuration, crosstalk (XT), mode conversion and common mode return loss (CM RL) are not significantly compromised, whereas the impedance can be matched in order to meet the requirements regarding return losses.

In particular, the clearances are each allocated to one pair of differential signal leads and are separated from one or two neighboring clearances by a ground plane web of exactly defined dimensions. In order to avoid crosstalk, each of the clearances is separated from the next clearance by a web that has a width of at least 30 μm

In order to ensure that a uniform impedance matching is established for each of the signal lead pairs, the clearances have a contour that matches the contour of the respectively belonging signal leads.

When analyzing different options for the particular dimensions and the layout of the signal leads, it surprisingly turned out that a ratio between the distance of each lead of one pair towards the adjacent outer boundary of the clearance, and the distance between both leads should be approximately ½ in order to reach a sufficiently high impedance. For instance, each lead can be distanced 50 μm from the respective adjacent outer boundary of the clearance and 100 μm from the other lead of one pair.

Further, it could be shown that length of the clearance of at least 700 μm is advantageous for reaching sufficiently high impedance.

The present invention can most effectively be used with an optoelectronic module comprising at least one electronic unit for outputting and/or receiving electric signals and at least one optical unit for converting the electric signals into optical signals and/or vice versa.

In the context of the present invention, an optoelectronic module refers in general to a system comprising optoelectronic components for transmitting or receiving an optical signal connected to a driver and/or receiver electronics. Optoelectronic components in the present context are devices arranged to convert electrical energy into optical energy or optical energy into electrical energy, i.e. light sources and photo detectors, such as laser diodes and photo diodes, as mentioned above. Often, the laser diodes are vertical cavity surface emitting lasers (VCSEL) and as photo diodes p-intrinsic-n photo diodes may be used.

Typically, such a module will also comprise an interface allowing the module to be connected to one or more optical fibers as well as control electronics to adjust the operating parameters of the optoelectronic components. For example, the operation of a laser diode typically requires an adjustable bias current, modulations current and optionally a pre-emphasize. Often, such modules will support more than one channel, such as two, four, eight, twelve or sixteen channels, but any number of channels is conceivable depending on the application. For such a use, the light sources and photo detectors are often available in arrays, such as 1×N arrays or 2×N arrays, wherein N is a positive integer. Strictly, a 2×N array is referred to as a matrix, but in order to simplify notation, only the term “array” is used in the following. Furthermore, the embodiments shown in the present application always use a 4-channel arrangement in line with the application as a quad small form-factor pluggable (QSFP) E/O engine, but the invention is of course not limited to such an arrangement.

In order to convert an electrical data signal into a signal suitable for driving a light source to emit an optical signal comprising this data signal, a driver circuit is required. Similarly, a receiver circuit is required to convert received optical signals into an electrical signal suitable for further transmission in the system. Such driver and receiver circuits are well-known in the art and they are typically provided as integrated circuits either as transmitter chips (comprising driver circuits), receiver chips (comprising receiver circuits) or transceiver chips (comprising a driver and receiver circuit).

A receiver chip is often also referred to as a TIA chip (transimpedance amplifier chip) or an LIA chip (limiting impedance amplifier chip). These chips comprise data pins/pads for receiving/transmitting the electrical data signals to/from a host system and connecting pads for connecting to the optical devices, i.e. connecting pins/pads for connecting to the optical side of the chip, i.e. light sources or photo detectors.

The advantageous characteristics that are reached by the present invention can be exploited to a particularly high extent when using the inventive interconnect structure in an active optical cable (AOC) assembly that inputs and outputs electrical signals but conducts same by means of an optical conductor. The active optical cable assembly may be either a direct point-to-point connection or may also be structured as a fan out cable, meaning one input and a plurality of outputs. The active optical cable technology improves speed and distance performance of the cable without sacrificing compatibility with standard electrical interfaces.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are incorporated into and form a part of the specification to illustrate several embodiments of the present invention. These drawings together with the description serve to explain the principles of the invention. The drawings are merely for the purpose of illustrating the preferred and alternative examples of how the invention can be made and used, and are not to be construed as limiting the invention to only the illustrated and described embodiments. Furthermore, several aspects of the embodiments may form—individually or in different combinations—solutions according to the present invention. Further features and advantages will become apparent from the following more particular description of the various embodiments of the invention, as illustrated in the accompanying drawings, in which like references refer to like elements, and wherein:

FIG. 1 shows a layout diagram of a 4-channel QSFP E/O engine;

FIG. 2 shows the result of a time-domain reflectometry obtained with 20 ps (20 to 80%) pulses at the TX input area without clearances;

FIG. 3 shows the proposed ground plane layout according to an embodiment of the present invention;

FIG. 4 shows a detail of FIG. 3;

FIG. 5 shows a comparison of the time-domain reflectometry results with and without the inventive ground clearances;

FIG. 6 shows the differential return loss for the E/O engine mounted on a printed circuit board;

FIG. 7 shows the near-end crosstalk of an E/O engine mounted on a printed circuit board;

FIG. 8 shows the far-end crosstalk for the E/O engine mounted on a printed circuit board;

FIG. 9 shows the common mode return loss of the E/O engine mounted on a printed circuit board;

FIG. 10 shows the mode conversion SCD11 for the E/O engine mounted on a printed circuit board; and

FIG. 11 shows the mode conversion SCD21 for the E/O engine mounted on a printed circuit board.

DETAILED DESCRIPTION OF THE DRAWINGS

Referring now to FIG. 3, an advantageous embodiment of an electrical connection interface according to the present invention is shown.

In FIG. 3 only the metallic parts, i.e. the signal leads and the ground plane layer are shown in order to make clear the gist of the invention. However, of course also insulating layers are present and furthermore, the shown metallic layers do not have to be the only electrically conductive layers. Moreover, FIG. 3 only shows a part of the circuit connection region and it is of course clear, that the inventive clearances will advantageously be applied to all of the signal lead pairs 104, 120 shown in FIG. 1.

FIG. 3 exemplarily shows two of the signal output line pairs 120 that lead from the IC terminations 122 connected with the receiver unit 116, towards the front end contact region 106. It has to be mentioned that the drawing is not necessarily to scale.

As already proposed in the international application PCT/EP2013/063694, first clearances 124 are provided around the front end contacts which are connected to for instance a printed circuit board. According to the present invention, the ground plane layer has further clearances 126 in the vicinity of the IC termination bond pads 122. These clearances 122 are allocated to each differential pair of signal leads 120 and follow the leads' layout contour with their own outline. It could be shown that a particularly advantageous dimension for the clearances 126 is a length of at least 700 μm and a width of 230 μm for the present embodiment. Furthermore, a distance of at least 400 μm is kept between the ground clearances 126 and the first clearances 124 arranged in the area of the HF connection to the module printed circuit board transmission lines in the area 106.

FIG. 4 shows the details of the clearances 126 of FIG. 3. In particular, the metallization of each of the signal lines 120 has a width of 15 μm and the distance between two lines of one differential pair differs between the region where the clearance 126 is provided and where the ground plane layer is uninterrupted. In the region of the clearance 126, the leads of each differential pair are distanced from each other by 100 μm, whereas the separation between the lines in the remaining area is only 35 μm. It could be shown that sufficient impedance compensation at the integrated circuit front end can be achieved by ensuring a gap of at least 50 μm (half of the separation distance) to the ground transmission lines (not shown in the figure). Furthermore, each pair of signal leads has to be separated from the neighboring pair by a ground plane layer web 128 having a width of at least 30 μm.

It is important to ensure that there is sufficient engine ground place between the neighboring pairs of differential transmission lines and between the clearances 126 and 124 in order to achieve acceptable levels of crosstalk, mode conversion and common mode return loss.

FIG. 5 shows a comparison of the return loss curves measured with a time-domain reflectometry (20 ps (20 to 80%) pulses) for an E/O engine according to the present invention mounted to a printed circuit board, as shown in the international application PCT/EP2013/063694. Return loss is a frequency domain parameter analogous to the time domain impedance profile. Return loss (RL) is defined as the amount of signal energy reflected back towards the source as a result of impedance mismatches in the transmission path. Curve 501 (drawn as a solid line) represents the solution with the inventive IC front end ground clearances, whereas curve 502 (drawn as a broken line) represents the results without the inventive clearances. As can be seen from a comparison of the two curves 501, 502 in particular the distinct peak 503 could be eliminated.

FIG. 6 shows the corresponding differential return loss for the case of the E/O engine being connected to a printed circuit board. The significantly improved impedance profile of FIG. 5 is mirrored in an improved return loss, as shown in FIG. 6. Again, curve 601 represents the result with and curve 602 the results without the clearances according to the present invention.

FIGS. 7 to 11 analyze the crosstalk common mode return loss and mode conversion in a comparison with and without the inventive clearances. Dashed lines show the situation with an uninterrupted ground plane layer, whereas the solid lines depict the case with the inventive clearances 126.

As already indicated above, cross-talk is often a critical parameter to consider when selecting an interconnect for a high speed application. Cross-talk can be defined as noise arising from unwanted coupling of nearby signal lines. It occurs when two signals are partially superimposed on each other by inductive and capacitive coupling between the conductors carrying the signals. Cross-talk can result in distortion and degradation of the desired signals. There are two types of crosstalk of concern in high speed systems, near end (NEXT) and far end crosstalk (FEXT). NEXT is the measure of the level of crosstalk at the transmitting end of the signal path, while FEXT is the measure of crosstalk at the receiving end of the signal path.

As may be derived from FIGS. 7, 8 and 9, the NEXT, FEXT and CMRL are somewhat degraded due to introduction of the ground plane layer clearance. However, the levels that could be observed are still acceptable for most desired applications. On the other hand, as may be derived from FIGS. 10 and 11, the mode conversion is not significantly degraded by providing the impedance matching clearances 126 according to the present invention.

In particular, FIG. 7 shows the NEXT measured for an E/O engine mounted on a module PCB. Curve 701 corresponds to the solution with and curve 702 to the solution without the IC front end ground clearance implemented. FIG. 8 shows the corresponding FEXT curves 801 and 802.

FIG. 9 depicts the common mode return loss for the case of a module printed circuit board with an E/O engine.

FIG. 10 shows the SCD11 mode conversion for a module printed circuit board with an E/O engine according to the present invention. In particular, curve 1001 represents the case where the clearance 126 is implemented and curve 1002 shows the situation without clearance.

FIG. 11, finally, shows the mode conversion SCD21 for the case of a module printed circuit board and an E/O engine. The solid line 1101 is correlated with the solution with the ground clearances, whereas curve 1102 represents the case without the ground clearances.

By means of the present invention, the driver and TIA front end capacitive impedance can be compensated and the performance thus be improved. Hence, the differential return loss can be improved so that the customer's specifications are met. Thereby, the transmitted signal quality is improved, allowing longer transmission links and a more reliable performance. It could be shown that on the other hand the crosstalk characteristics were not deteriorated unacceptably.

REFERENCE NUMERALS

Reference Numeral Description  100 E/O engine (transceiver, optoelectronic module)  102 substrate  104 signal input lines  106 front end contact region  108 electronic transmission (TX) unit  110 circuit connecting region  112 VCSEL array  114 photodetector array  116 amplifier unit (TIA)  118 ground plane layer  120 signal output lines  122 IC termination  124 front end clearances  126 clearances in circuit connection region  128 ground plane layer web between clearances  501, 502 TDR curves with/without clearances  503 peak in curve 502  601, 602 differential return loss curves with/without clearances  701, 702 NEXT curves with/without clearances  801, 802 FEXT curves with/without clearances  901, 902 CMRL curves with/without clearances 1001, 1002 mode conversion, SCD11 with/without clearances 1101, 1102 mode conversion, SCD12 with/without clearances 

The invention claimed is:
 1. An interconnect structure for coupling at least one electronic unit for outputting and receiving electric signals relative to a further electronic component and at least one optical unit for at least one of converting said electric signals into optical signals and converting said optical signals into electric signals, said interconnect structure comprising: an electrically insulating substrate and a plurality of signal lead pairs to be coupled between said at least one electronic unit and a frontend contact region for electrically contacting said interconnect structure by said further electronic component, said interconnect structure further comprising a ground plane layer which is electrically insulated from said plurality of signal lead pairs, wherein each pair of the plurality of signal lead pairs has a circuit connecting region for electrically contacting respective terminals of said at least one electronic unit, wherein in a region adjacent to said respective terminals of said at least one electronic unit said ground plane layer has a plurality of clearances that are each allocated to one pair of the plurality of signal lead pairs and separated from a respective neighbouring clearance, wherein a ground plane layer web separates at least two signal lead pairs.
 2. The interconnect structure according to claim 1, wherein each of said plurality of clearances has a contour matching a contour of an associated pair of the plurality of signal lead pairs.
 3. The interconnect structure according to claim 1, wherein the ground plane layer web has a width of at least 30 μm.
 4. The interconnect structure according to claim 1, wherein a ratio between a distance of each signal lead of one pair towards an adjacent outer boundary of the clearance, and a distance between both leads of the one pair is approximately ½.
 5. The interconnect structure according to claim 1, wherein said clearances extend from said respective terminals of said at least one electronic unit by a distance of at least 700 μm.
 6. The interconnect structure according to claim 1, being formed to mount an optical receiver unit and an optical transmitter unit, a first electronic circuit for controlling the optical transmitter unit, and a second electronic circuit for processing electric signals generated by said optical receiver unit, said interconnect structure further comprising at least one pair of transmitter leads for connecting the optical transmitter unit and the first electronic circuit to each other, and at least one pair of receiver leads for connecting the optical receiver unit and the second electronic circuit to each other.
 7. An optoelectronic module comprising at least one electronic unit for at least one of outputting and receiving electric signals and at least one optical unit for at least one of converting said electric signals into optical signals and converting said optical signals into electric signals, and an electrical interconnect structure for connecting the at least one electronic unit and the at least one optical unit to each other, and for providing at least one of an electrical input interface and electrical output interface for an external component, said interconnect structure comprising an electrically insulating substrate and a plurality of signal lead pairs to be coupled between said at least one electronic unit and a frontend contact region for electrically contacting said interconnect structure by said external component, said interconnect structure further comprising a ground plane layer which is electrically insulated from said plurality of signal lead pairs, wherein each pair of said plurality of signal lead pairs has a circuit connecting region for electrically contacting respective terminals of said at least one electronic unit, and wherein in a region adjacent to said respective terminals of said at least one electronic unit said ground plane layer has a plurality of clearances that are each allocated to one pair of said plurality of signal lead pairs and separated from a respective neighbouring clearance, wherein a ground plane layer web separates at least two signal lead pairs.
 8. The optoelectronic module according to claim 7, said at least one electronic unit comprising a driver circuit, and said at least one optical unit comprising at least one optical sender.
 9. The optoelectronic module according to claim 8, further comprising at least one optical receiver unit and an amplifying circuit for amplifying output signals of the at least one optical receiver.
 10. The optoelectronic module according to claim 9, said at least one optical receiver unit comprising an array of PIN (positive-intrinsic-negative) photo diodes.
 11. The optoelectronic module according to claim 10, said amplifying circuit comprising a transimpedance amplifier (TIA) array.
 12. The optoelectronic module according to claim 7, wherein said optical unit comprises an array of vertical cavity surface emitting lasers (VCSEL).
 13. An active optical cable assembly, comprising at least one optoelectronic module for at least one of converting electrical signals into optical signals and converting optical signals into electrical signals, an electrical plug connector for interfacing said optoelectronic module with an external device, and an optical conductor for at least one of transmitting optical signals generated by the optoelectronic module and received by said optoelectronic module, said optoelectronic module comprising at least one electronic unit for at least one of outputting and receiving electric signals, at least one optical unit for at least one of converting said electrical signals into optical signals and converting said optical signals into electrical signals, and an electrical interconnect structure for connecting the at least one electronic unit and the at least one optical unit to each other, and for providing an electrical input/output interface for an external component, said interconnect structure comprising an electrically insulating substrate and a plurality of signal lead pairs to be coupled between said at least one electronic unit and a frontend contact region for electrically contacting said interconnect structure by said external component, said interconnect structure further comprising a ground plane layer which is electrically insulated from said plurality of signal lead pairs, wherein each pair of said plurality of signal lead pairs has a circuit connecting region for electrically contacting respective terminals of said at least one electronic unit, wherein in a region adjacent to said respective terminals of said at least one electronic unit said ground plane layer has a plurality of clearances that are each allocated to a respective one of said plurality of signal lead pairs and separated from a respective neighbouring clearance, wherein a ground plane layer web separates at least two signal lead pairs.
 14. The active optical cable assembly according to claim 13, wherein said plug connector comprises a Quad Small Form-factor Pluggable (QSFP) or a QSFP+ connector.
 15. The active optical cable assembly according to claim 13, wherein at an opposite end of said optical conductor a second optoelectronic module is arranged so as to provide at least one electrical interface at each end of the active optical cable assembly. 